Which Technologies Should You Avoid When Developing Hardware?

Published on by John Teel


When you’re developing a new electronic product, it’s easy to get pulled toward the latest and most advanced technologies.

But the truth is, many of these choices will make your product nearly impossible to develop, at least without a … read more

10 PCB Design Mistakes That Damage Product Reliability

Published on by John Teel


Your PCB design can look flawless in CAD.

But if it can’t survive once customers start using it, then you don’t have a product, you have a prototype.

And a prototype that fails after shipping isn’t just annoying.

It’s … read more

9 PCB Design Mistakes That Fail FCC/CE Certification

Published on by John Teel

Failing FCC or CE emissions testing can kill your product before it ever ships.

And it happens far more often than you’d think.

What makes this failure so devastating is that it’s not something you can patch or fix with … read more

9 ESP32 Design Mistakes That Kill Your Product

Published on by John Teel

The ESP32 looks like the perfect chip.

You get Wi-Fi, Bluetooth, dual-core processing, plenty of memory and peripherals… and it’s dirt cheap.

It’s also everywhere from DIY maker projects to full-scale commercial products. It’s one of the most popular chips … read more

8 PCB Design Mistakes That Kill Wireless Performance

Published on by John Teel

Wireless is one of those things that makes or breaks a product. Your PCB can be designed perfectly for functionality, but if the wireless doesn’t work reliably, your product is dead in the water.

So in this video, I’m going … read more

6 PCB Design Mistakes That Can Destroy Production

Published on by John Teel

Just because you’ve got a working prototype doesn’t mean your design is ready for production.

I saw this when I was a chip designer at Texas Instruments. A new engineer was bragging to me that his latest design worked perfectly … read more

7 PCB Design Mistakes That Will Fail Certifications

Published on by John Teel

Certification testing is already time-consuming and expensive, and that’s assuming you pass the first time.

But if your product fails, it can quickly spiral into redesigns, extra testing fees, and long delays.

I’ve seen plenty of designs that were fully … read more

How Do Factories Test Electronic Products?

Published on by John Teel

If you’re developing an electronic product, you’ve probably tested your prototype by hand checking voltages, probing signals, or just seeing if it turns on.

That part’s easy.

But what about when you’re building a hundred or ten thousand units?

How … read more

How Are Microcontrollers Programmed for Mass Production?

Published on by John Teel

If you’re developing an electronic product, chances are you’ve programmed your prototype manually using a development board or an external programmer.

That part is easy. But what happens when you’re ready to build hundreds or even tens of thousands of … read more

Do I REALLY Need to Certify My New Electronic Product?

Published on by John Teel

So you think your product doesn’t need certification? Because it uses a pre-certified module? Or doesn’t have wireless functionality? Or because the product seems totally harmless?

Think again.

Here’s the first thing to remember, certification applies to the entire product, … read more

How Much Does It Cost to Launch an Electronic Product?

Published on by John Teel

Nearly everyone drastically underestimates the cost required to develop, scale, and manufacture a new electronic product.

This is one of the main reasons so many hardware startups ultimately fail.

Without knowing all of the various expenses, you’ll either run out … read more

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